Polyethylene Pe Exquisite Technology 300-800mm Large Diameter Drainage Hdpe Winding Pipe Manufacture Extrusion Machine Line

Product Description:

HDPE and PPR Pipe Production Lines are specialized equipment used to produce high-density polyethylene (HDPE) pipes and random copolymer polypropylene (PPR) pipes, respectively. These production lines play a crucial role in processing resin raw materials into standard-compliant plastic pipes using extrusion, molding, and cooling processes.

The core equipment components and process flow of both production lines are similar, with differences in screw parameters, die design, and temperature control to suit the melting characteristics of different materials.

1. 1. Core Equipment Components
   • Extrusion System: Includes the extruder and screw, responsible for heating and melting resin particles and continuously extruding them, serving as the primary power source of the production line.
   • Die System: Customized for pipe specifications, determining the final shape and dimensional accuracy of the pipe.
   • Cooling and Shaping System: Rapidly solidifies the pipe shape through vacuum adsorption and spray cooling to ensure dimensional stability.
   • Traction System: Pulls the pipe at a constant speed for continuous production and uniform wall thickness.
   • Cutting System: Automatically cuts the pipe to the desired length using saw blade cutting or planetary cutting methods.
   • Control System: Utilizes PLC or touchscreen for real-time monitoring and adjustment of parameters like temperature, speed, and traction force.
2. 2. General Process Flow
   1. Raw Material Preparation: Mixing HDPE or PPR resin granules with necessary additives like antioxidants and masterbatches.
   2. Melt Extrusion: Heating and melting the raw materials in the extruder before pushing them to the die for shaping.
   3. Shaping and Cooling: Vacuum shaping and rapid cooling of the extruded melt to room temperature through a spray box.
   4. Traction and Cutting: Pulling and cutting the cooled pipe to the set length by traction and cutting machines.
   5. Inspection and Rewinding: Online inspection of pipe appearance and dimensions, with qualified products being rewound or stacked.

Features:

HDPE and PPR pipe production lines are specialized equipment used to produce high-density polyethylene (HDPE) pipes and random copolymer polypropylene (PPR) pipes, respectively. Their core function is to process resin raw materials into standard-compliant plastic pipes through extrusion, molding, and cooling processes.

The core equipment components and process logic of the two types of production lines are similar. The main differences lie in screw parameters, die design, and temperature control to adapt to the melting characteristics of different materials.

• Extrusion System: Includes the extruder and screw, responsible for heating and melting resin particles and continuously extruding them; it is the core power source of the production line.
• Die System: Customized according to pipe specifications (diameter, wall thickness), determining the final shape and dimensional accuracy of the pipe.
• Cooling and Shaping System: Quickly solidifies the pipe shape through vacuum adsorption and spray cooling, ensuring dimensional stability.
• Traction System: Pulls the pipe forward at a constant speed, ensuring continuous production and uniform pipe wall thickness.
• Cutting System: Automatically cuts the pipe to the set length, commonly using saw blade cutting or planetary cutting methods.
• Control System: Employs a PLC or touchscreen to integrate real-time monitoring and adjustment of parameters such as temperature, speed, and traction force.

1. Raw Material Preparation: HDPE or PPR resin granules are mixed evenly with necessary additives (such as antioxidants and masterbatches).
2. Melt Extrusion: The mixed raw materials enter the extruder, are melted into a fluid through the heating zone (usually 3-5 sections), and pushed to the die by the screw.
3. Shaping and Cooling: After extrusion from the die, the melt enters a vacuum shaping chamber for adsorption and shaping, and then is rapidly cooled to room temperature through a spray box.
4. Traction and Cutting: The cooled pipe is pulled at a uniform speed by a traction machine and finally cut to the set length by a cutting machine.
5. Inspection and Rewinding: The appearance and dimensions of the pipe are inspected online; qualified products are rewound or stacked.

Technical Parameters:

Applications:

This production line primarily manufactures HDPE (High-Density Polyethylene) pipes. Leveraging HDPE's high-pressure resistance, corrosion resistance, and good flexibility, its products focus on fluid transportation in medium to large-scale engineering projects and outdoor applications.

Municipal Infrastructure Construction: Produces municipal water supply pipes, drainage pipes, and gas pipes for urban water supply, rainwater and sewage discharge, and low-pressure transportation of natural gas and liquefied petroleum gas.

Agricultural Production Applications: Manufactures agricultural irrigation and drainage pipes, suitable for drip irrigation and sprinkler irrigation systems in large fields, as well as drainage of farmland runoff. The pipes' weather resistance allows for long-term outdoor use.

Industrial Special Transportation: Produces industrial sewage pipes and chemical fluid pipes, capable of transporting corrosive liquids such as acids and alkalis or industrial wastewater, avoiding the corrosion problems associated with metal pipes.

Other Applications: Also produces trenchless pipe jacking and conduit pipes for underground pipeline laying (such as protection for power and communication cables), reducing surface excavation costs.

Packing and Shipping:

Product Packaging:

Our Plastic Pipe Extrusion Line is carefully packaged to ensure safe delivery to our customers. Each component of the extrusion line is securely wrapped and protected to prevent any damage during transportation. The packaging is designed to withstand handling and shipping, providing peace of mind to our customers.

Shipping:

We offer reliable and efficient shipping for our Plastic Pipe Extrusion Line. Our team works diligently to process and dispatch orders promptly. We partner with trusted shipping carriers to deliver the extrusion line to your specified location in a timely manner. You can track your shipment and receive updates on the delivery status for added convenience.

FAQ:

Q: What is the brand name of this Plastic Pipe Extrusion Line?

A: The brand name is Sincere Machinery.

Q: What is the model number of this Plastic Pipe Extrusion Line?

A: The model number is PE1200.

Q: Where is this Plastic Pipe Extrusion Line manufactured?

A: This product is manufactured in China.

Q: What type of pipes can this Plastic Pipe Extrusion Line produce?

A: This extrusion line is designed to produce PE pipes.

Q: What is the production capacity of the PE1200 model?

A: The PE1200 model has a production capacity of XXX meters per hour.